Foreword:

Taikang Electronics Co., Ltd. was founded in 1986 and is headquartered on the coast of the East China Sea. The company is a member of the China Electrical Connector Association, the China Automotive Parts and Electronics Association, and the China Electronics Quality Management Association. It is committed to providing high-quality, high-quality products to the global electronics and automotive industries. Reliable switches, electrical connectors, decorative parts, machined parts and other products. The company passed ISO9002 quality system certification in 1996 and obtained the self-operation rights for product import and export.

Enterprises are deeply in the stage of transformation and upgrading of the manufacturing industry. They urgently need to transform and upgrade from traditional manufacturing to intelligent manufacturing through all-round innovation in market, technology, production, management and other aspects. From a long-term strategic perspective, it is necessary to comply with the vision of "Made in China 2025", gradually realize and implement various innovative work, and use the integration platform of informatization and informatization to transform "manufacturing" into "intelligent manufacturing."

Pain points:

It’s hard to find someone!

An abnormality occurs, and the on-site personnel do not know who to contact to deal with it;

The phone and walkie-talkie cannot be contacted, and the email operation is slow, which makes people crazy at the critical moment;

What should I do if the person in charge fails to show up for work ?

Difficult to track!

It took so long for the exception to occur, but why is there still no response?

The processing time has been so long, and I don’t know when it will return to normal. It’s ridiculous.

The exception has been handled. What is the customer feedback? Are you satisfied?

Difficult to solve!

I hurried to the scene only to find out about the abnormal situation, and I didn’t know what to prepare in advance;

I couldn’t explain clearly on the phone, and it was too slow to take photos and send emails for confirmation!

A senior master is on vacation and has similar anomalies. As a novice, how should you deal with it?

Analysis is difficult!

There is no time to register data such as telephone communication and on-site processing;

Mental arithmetic or oral arithmetic is not practical. There is a lot of paper to record and the statistics are in Excel. Function format adjustment is slow. Is the original data accurate?

The data cannot be quickly and accurately counted and analyzed, and it is difficult to avoid similar abnormal repetitions.

need:

Through the integration of system software and hardware, we can coordinate and promote production, improve production efficiency, reduce production costs, truly achieve rapid response and continuous improvement of on-site management, and help enterprises achieve lean management and intelligent operations!

Overview:

The intelligent andon system is an on-site rapid response system that includes process-based exception handling and control, real-time production exception collection, and lean analysis to continuously accumulate to form an enterprise knowledge base. It provides a wealth of anomaly detection hardware terminals, push call tools, full-process processing modes, and editing functions for users to quickly customize their user workflows and processing modes. Combined with equipment data collection and visual management system, industrial interconnection, intelligent perception, on-site collaboration, and direct reporting and early warning are finally realized!

2  Abnormal direct reporting

Production abnormalities are reported in groups and regions, and real-time abnormal information is graded and pushed to the relevant responsible person's mobile phone

2  Mobile information interconnection:

PC platform, mobile app, TUI touch screen, with a variety of ways to choose from.

2  Automatic timeout warning:

Customized warning, real-time intelligent monitoring,

2  Real time statistical reports:

Multiple types of real-time statistical report data generation, with diverse report styles to choose from.

2  Customizable platforms:

Events and processes can be customized, timeout rules can be customized, flexible, and self configurable.

2  Intelligent terminal IoT monitoring:

Real time online status of equipment, fault diagnosis.

2  Visual Management 

Summary display of various alarm information, data ranking, KPI analysis.

System premise: transformation and upgrading, innovation /optimization of production

Taikang is currently deep in the stage of production transformation and upgrading. It needs to improve the production process, optimize the production process, and promote efficient production operation.

Selected keywords: real-time, stable, collaborative

Taikang evaluated solutions from multiple suppliers, including several established MES systems. Based on the previous system, we hope to select partners who can best match each other to meet their new needs. Lingxi caters to market development through continuous R&D and innovation, and is the most in-depth in terms of real-time and rapid response at the production site, stable system products, and collaboration between man, machine, material, method, and environment.

The project leader said: "Lingxi advocates the concept of real-time production data and real-time sharing. Through WeChat and TPM OEE report records, it can be remotely monitored in real time at the workshop, in the office or even in the field. It can also assess the time it takes for technicians to solve problems. Quality is quantifiable and data-based.

Lingxi real-time collaboration interface (the data in the picture has nothing to do with Taikang)

Due to customer privacy concerns, the above picture is an example for reference only.

Easy to use, digitized results

For the final application of new software, in addition to factors such as cost, system stability, and efficiency improvement, one of the keys to measurement is whether employees can quickly apply what they have learned. The person in charge of the informatization project also emphasized this point, hoping that the system would allow employees to get started quickly, save training costs and time, and make workers more willing to embrace informatization and improve production efficiency.

"Employees speak highly of the overall application operation of the system. The training for one shift was completed in half a day. The interaction feeling is similar to other applications they usually use. The system runs smoothly and there will be no jams. Moreover, after responding to abnormal problems, the problem can be solved quickly Relevant personnel can be in place in time to handle things well, and at the same time, our employees can see this data through electronic signboards, etc., which is more fair, transparent, and digital."

Early effect display

The Lingxi team uses the data collected by the system to conduct statistics and analysis, helping Taikang to communicate production process data and equipment data to form a traceability system. Through the collected data of people, machines, materials, methods, and environment, we can conduct in-depth analysis of product production efficiency and quality issues, and provide strong data support for new product research and development, technology improvement, etc.

Before and after comparison:

The production plan effect is achieved, the production plan is optimized through data analysis, and better production scheduling is achieved;

Reduce labor costs and reduce labor manufacturing costs per unit product;

Improve product quality and equipment reliability;

Output, work efficiency, and personnel information are automatically collected 100%, reducing data collection time. Reduce the time of manually collecting information and speed up production;  

Information such as planning and execution is fed back 100% automatically , eliminating the need for paper files and manual feedback recording.